Polymers

Name: Laser Micromachining Ltd
Address: 12-14 Ffordd Richard Davies, St. Asaph Business Park,Denbighshire, LL17 0LJ, UK
Telephone: +44 (0)1745 535937
Price range: $$-$$$

Professional Polymer Laser Cutting Services

Polymers are commonly used in medical and biotech devices (e.g. catheters, meshes, filters, membranes, microchannels) and in the microelectronic and sensor industries for insulating layers in multi-level devices. Other high precision uses of polymers include their use as deposition masks (for the production of high-resolution features such as micro-electrodes) and nozzle plates.

LML can machine all common engineering polymers – polyimide (PI), polycarbonate (PC), polyester (PET), PEEK, Nylon, PMMA, PTFE, FEP, acrylics and many more. All these polymers can be cut with high precision and high quality – the following images show typical results for laser cut polymers.

ACRYLIC
Machining Shapes

FEP
Milling

FFKM-VITON
Gaskets

FRESNEL LENSES
Polymers & Metals

HUMAN HAIR
Drilling

PEEK
Microgrooves

PEEK
Milling & Cutting

PMMA
Cutting Slots

POLYCARBONATE
Cutting

POLYCARBONATE
Machining Shapes

POLYCARBONATE
Microwells

POLYMERS
Microneedles

POLYMERS
Microfluidic Devices

POLYMER FIBRE
Milling

POLYESTER
Cutting & Drilling

POLYIMIDE/KAPTON Deposition Masks

POLYIMIDE
Optical Baffles

POLYIMIDE
Tube Drilling

PPS
Cutting

PTFE
Milling & Cutting

SILICONE
Gaskets

UPVC
Drilling

3D RESINS
Machining

Benefits of Polymer Laser Cutting

Precision

Provides exceptional accuracy, enabling intricate designs and precision cutting of fine features.

Quality

Lack of heating or melting in machining of all polymers, meaning high-quality HAZ-free parts can be produced.

Versatility

Can be used for different polymers as well as for composites and polymers on other substrates.

Reduced Waste

Minimizes material wastage by using a narrow laser beam to produce a minimum kerf width.

Our Polymer Laser Cutting Process

Conditions

The most suitable pulsed laser tool is chosen for the desired part and optimised conditions used to achieve quality results.

Environmental

All laser cutting is done under ambient conditions in air, with no use of gas or chemical assists. Debris is also safely collected in filtered extract units.

Repeatability

The conditions for materials and for designs are stored in the tool, so the same quality of results can be repeated time after time.

Quality Check

All parts are supplied with an inspection report as standard, which shows the quality and dimensions of the parts produced.

Industrial Applications of Polymer Laser Machining

Polymer machining, provided by Laser Micromachining Ltd, has diverse applications in various industries.

Medical

Medical devices, disposable sensors, biotech chips, filters, cell handling, catheters, spacers, gaskets, flow devices.

Electronics

Flexible circuits, miniature electrodes on polymers, deposition masks, microelectromechanical systems (MEMS), precision insulators.

Automotive

Gaskets, seals, flexible circuits and bespoke trim parts.

Aerospace

Carbon-fibre-based parts, high temperature parts, seals and gaskets.

Sensors

Gas and liquid sensors, control devices, spacers, apertures.

Why Choose LML for Polymer Laser Cutting?

We offer high precision and quality for all common polymer materials.

Our advanced laser tools and machines ensure optimal results with minimal waste.

We provide a flexible and cost-effective service for both one-off projects and high-volume production.

We offer technical support, process optimization, and quality assurance.

Frequently Asked Questions

Q: Can laser micromachining be used for high-volume production of polymer parts?

A: Yes, laser micromachining can be used for mass production of polymer parts. LML has the capability to handle large orders and deliver them on time and within budget and we routinely produce multiple thousands of parts on repeat orders for industrial client.

Q: How does polymer laser cutting work?

A: Polymer laser cutting involves using a high-powered pulsed laser beam to selectively remove material layers from polymer substrates, resulting in precise cuts and intricate designs.

Q: How long does it take to complete a polyester laser cutting project?

A: The project duration depends on factors such as:

Design complexity
Feature sizes and tolerances
Quantity required

Laser Micromachining Ltd can provide estimates based on project specifications but typically most jobs are completed within a few days of order.

Q: What kind of quality control measures do you undertake

A: LML employs rigorous inspection processes in all work, including:

Dimensional checks in the laser tool and with optical microscopes
Surface quality assessments
Conformance to quality and dimensional specifications
All parts are supplied with an inspection report as standard at no extra charge

For any quality concerns, you can contact Laser Micromachining Ltd by phone: +44 (0)1745 535937 or email: n.rizvi@lasermicromachining.com

Polymers

Professional Polymer Laser Cutting Services

ACRYLIC Machining Shapes

FEP Milling

FFKM-VITON Gaskets

FRESNEL LENSES Polymers & Metals

HUMAN HAIR Drilling

PEEK Microgrooves

PEEK Milling & Cutting

PMMA Cutting Slots

POLYCARBONATE Cutting

POLYCARBONATE Machining Shapes

POLYCARBONATE Microwells

POLYMERS Microneedles

POLYMERS Microfluidic Devices

POLYMER FIBRE Milling

POLYESTER Cutting & Drilling